Transcript
GhsZUZmJvaM • Mars Helicopter (before it went to Mars)
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Kind: captions Language: en I'm at the Jet Propulsion Laboratory in Pasadena and I'm here to see the first drone that's gonna fly on another planet it's the Mars helicopter so this is our baby no way yeah that thing right there is the actual machine that is going to take off and land on Mars it's going with the Mars 2020 mission that is the Mars helicopter this will be the first part like in another planet now it's necessary to say first powered flight because in 1985 the Soviet Vega missions deployed two helium balloons on Venus they transmitted data for over forty six hours while floating at an altitude of 54 kilometers in Venus's dense atmosphere which at the surface has a pressure of over 90 Earth atmospheres in contrast Mars has very little atmosphere only around 1% of Earth's flying this kind of helicopter is equal into flying a similar helicopter on earth at a hundred thousand feet so you don't know you don't hear about many helicopters at a hundred thousand I think forty thousand feet is probably the record I checked forty thousand feet is the record altitude reached by helicopters on earth 85,000 feet is the highest a plane has ever flown on Mars the air is even thinner than that right in terms of density is 1% of what you have in this room so in this room a cubic meter of air is about a kilogram yeah the same cubic meter on Mars will be about 15 grams to 18 grams so that you have to push a lot of air down yes you gotta gotta get a lot of air flowing and so the obvious trick if you will is to spin the blades faster it can spend between 2300 rpm and 2,900 rpm that is fast it is fast yes here I'm trying to work out exactly how fast that is so I look it up and on earth helicopters typically spin their rotors at around 500 rpm so the Mars helicopter will have to spin its blades five times faster but there are some limits you know you really really don't want to get that tips of the blades breaking the speed of sound can shockwaves and you get all kinds of funky aerodynamics and you know the transonic flows and things like that so you don't want to go there so we in our designs keep the tip Mach numbers down to below about 0.7 so 70% the speed is very conservative one advantage of flying on Mars is that gravity is only 38% of what it is on earth even so making the craft lightweight was essential keeping the mass of this vehicle contained during the entire design process has been the major challenge every single part had to be considered the entire vehicle is less than 1.8 kilograms well less than four pounds that's about the same as this laptop the blades are a foam core with carbon fiber layup each of them is about 35 grams Wow yes it's quite light yes 35 grams is the mass of six quarters think about that - 35 gram blades lifting an 1800 gram helicopter by spinning 40 times per second in just 1% of Earth's atmosphere how long can it fly for it's designed to fly up to 90 seconds a minute and a half of flight yes to me that sounds like forever when you're talking about another planet flying autonomously by itself in 1/100 earth atmosphere I mean come on like that's a long time it is one of the questions I had was why didn't they use a quadcopter design well because on Mars the blades have to be so long that the whole craft would barely fit on the rover two counter-rotating propellers provides the simplest design they also generate lift more efficiently when stacked on top of each other the bottom rotor sees the sort of the more compactified flow the top one pulls it the bottom one sees sort of a more concentrated flow so the bottom rotor actually can do better than if they were separated apart but how do you test a helicopter designed for conditions on Mars on earth what would happen if you just took your Mars helicopter and you tried to take off on earth I would just make a lot of noise really and it probably wouldn't get the full head speed either because of how much atmosphere we've got exactly it's like trying to swim in a thick soup we have a really amazing chamber here on lab call the 25-foot space simulator and in that chamber you could simulate any kind of atmosphere you want you can go to Martian pressures you can stay at Earth pressures whatever you want but that only took care of half of the problem that was the aerodynamics aspect of it there's the other part which is the gravity we needed a way to fake Mars gravity here on earth and the best way that we could figure out to do that was a gravity offload gravity offload just means pulling up on the helicopter so it only has to support about 38% of its weight just like it will have to do on Mars and effectively was a high-tech fishing reel so taking a brush DC motor a reaction torque sensor and a pulley mounting that couple stories in the air and then attaching a fishing string to the top of the helicopter that would tug the necessary force required to offload the differences in gravity an actual fishing lines yeah reel fishing line but isn't that stretchy like don't you want something that's perfectly rigid so as soon as you apply the torque it gets applied to the ground right right and we did a lot of testing with different vendors to find out which fishing line have the best spring constant for us what does the helicopter sound like I imagined that in 1% of Earth's atmosphere the helicopter would be pretty quiet yeah you're still at 1% but it's still real loud really yeah we have audio recordings of it too but it's it's I would characterize it more like bad something like that when gravity offload systems working and the chamber was pumped down the helicopter thought it was good stuff how do you actually steer this thing around and drive it so the way helicopters work is they have something called collective and cyclic so what collectives do is they change the pitch on the blades uniformly so throughout the entire evolution you move the collective the blades will change you can change your angle of attack you'll get more lift so that's basically what you would provides you heat control right you more you go up less you couldn't you come down but then there's something called a cyclic on helicopters which basically what it does is it it modulates the pitch as it goes around so it can pitch it a little bit more here less here so it kind of like modulates so what that does is it provides in asymmetric torque right when you're pitched up there you get that additional torque now you get it depending upon the stiffness the system you actually get it with that a gyroscopic lag that can happen afterwards so once you get an asymmetric torque the vehicle wants to start pitching or rolling all right so once it pitches and rolls you're doing it stable you are now pointed in a direction and get respector now has a component that's horizontal in the direction that you pitched right so then you start translating in that direction I've heard that initially someone tried to fly it with a joystick yes early prototype if you were sitting right there on Mars and we're trying to joystick it what is it like and it's almost on flyable and the reason for that it's the aerodynamics of when you want to command a roll to the left because you see yourself starting to move to the right and you start commanding a rolls left there's a delay aspect so that that delay effect makes it very very difficult for a human to try and pilot it you can't fly this from Earth because of the twenty-minute kind of time delay so you have to really send sequences so essentially you're gonna push a button and like 20 minutes later it'll take off and do its thing and the right you'll find out the way this flies autonomously it has onboard gyros unbowed accelerometers and onboard camera an altimeter and an inkling manometer and so using that sensor suite real-time measurement you know against terrain and of course the gyros and the accelerometers sensing onboard the real-time estimation of the state of the vehicle is made continuously again you know hundreds of Hertz and hundreds of Hertz and then that's fed into the closed-loop control algorithm that takes the estimated state and then generates the correction that's needed at the blade level and then the blades are continuously being controlled so when you see video tapes of our successful flights right and if the vehicle looks calm is coming up and hovering and going literally coming back you know the machines are working very very fast and very very hard it just looks very calm but yes so the the blades are being continuously controlled that is amazing how will it handle a gentle breeze a lot of the movies depict desktop is the big tough storms as being very aggressive on Mars the truth of the matter is that 1% Earth's atmosphere is very little matter actually hitting you oh I mean you're using that to lift just exactly exactly so obviously so there's enough to lift right but we also need to spend at 2200 rpms to be in the ballpark of lifting ourselves we built our own wind tunnel that we put inside this 25 foot chamber how many fans was it Teddy 960 computer fans so but it does sound like a like a jet engine taking off so we built a fan wall array it's called an open cross-section wind tunnel where you don't need the walls just the fact of having an array of fans we are very confident of being able to go at 11 meters per second that you in this vehicle if I had known that somewhere along the way I'd be building of internal to do this I would have probably not taken the job on hey how long does it take to recharge we can recharge the whole day so circle day at Mars right but does that mean that you could do one flight a day kind of thing in theory in there yes by design it can what is the size of the battery between 35 and 40 watt hours total that's equivalent to just three smartphone batteries and get this most of that energy isn't even used for flying it has to survive temperatures as low as about minus 82 minus hundred degrees C at night so we keep the battery's warm and we surround the batteries with our electronics board so the electronic sports also stay warm we take approximately two-thirds of energy just keeping things warm and warming things up to operate only one-third of the energy is available for flight do you have insulation on there to keep it warm yes when you look at that helicopter right you have the solar panel on top with antenna on the nexus at rotor system and then bottom what you see this cube is what we call the fuselage you are seeing it now actually uncovered because you're seeing the last day of final you are recovering Cena for delivery to be integrated onto the rover okay so usually you won't be seeing that so the center of the cube is the ring of batteries okay there is space between the battery and the circuit boards that you're seeing and then there will be a shell that we put on called the fuselage shell and that will close like co2 the gas around and so the enclosure itself we're using the co2 gas as the insulation material oh wow no aerogel no aerogel we did it was in the it was in the game it was it was in the consideration in the beginning and it turns out that just the co2 as you know insulator itself was sufficient for us to close our thermal model right and so guess why we wouldn't want to use aerogel if we have a choice wait now before the helicopter can experience the frigid conditions on Mars first it has to get there and that's a reminder that not only is this an aircraft it's also a spacecraft it has to survive launch it necessary have launched loads which you know easily exceed about ADG no because of the vibration vibrational loads are atg yeah then it has to survive the seven-month trip complete with radiation and finally after pulling nine G's on entry into the Martian atmosphere the helicopter needs to be deployed this is gonna be on the rover before you take off does the rover like pick you up and put you down somewhere we're gonna be stowed underneath the rover on the belly pan on our side and there's gonna be several several sequences of firings of explosive devices to actually rotate his right side up and then drop us on the surface for example the very last thing the robot does is it's got us by this bolt it's holding us you know but this side then it goes has to drop us right yeah so how do you undo a bowl on on a spacecraft you blow it up basically it's a materials you know undergoes a phase transition which certainly increases the the stress in the metal part of the thing and makes the board break it's called a frangie bolt then once were on the surface the rover drives over us it gets about 100 meters away and then we have about a two-hour counter internally where we'll wake up after 2 hours wait to hear some RF transmissions and if we do get that link with the rover then great our base station on the rover what they should they fly now command first flight will probably be a mutual selfie rink this is after all the self eh I think like that is the goal of the first flight yes it is in fact no I don't know the best time to fly this is that Lebanon block in the morning local time on Mars and that the reason for that is we would have come out of the night where we would have spent a lot of battery power trying to you know stay warm well having a clock the state of charge would have gotten to the point where you could fly without risking a brownout on the battery and then you know dropping the whole craft to the ground also 11 o'clock is where the Sun would have warmed up things so we don't quite have to heat up as much and also it's not late afternoon where because of the warmth the density has begun to drop okay and the winds have begun to pick up now what we will investigate is after we get the first couple of flights under a belt I'm sure we will try to fly in the afternoon and you know do more exploratory things but the most conservative thing we can do is to sort of pick a mid-morning flight so what is the purpose of this mission the Mars helicopter is first and foremost a technology demonstration to prove that we can fly on another planet the helicopter can take colour photos and videos but its purpose is not to make scientific discoveries instead it is to help engineers figure out how to design and build aircraft for future missions you can imagine something that's about 30 kilograms carrying you know a two kilogram science payload doing exploration acting akka scout like a small vehicle like this scouting ahead for some future over or it could be a gadget that goes and picks up some kind of samples and brings it back to a central Lander for more sophisticated analysis or it could be a completely standalone craft and maybe more than one that are exploring places where humans and Rovers can't get to easily polar ice carves you know sites of cliffs and so forth so the real emphasis here is to try to get back all the engineering data so that it can inform that future design flying on other planets will provide a new dimension in space exploration an aircraft is faster and capable of covering more ground than a rover and it can provide higher resolution imagery than an orbiting spacecraft so maybe one day aircraft will be the Companions of future Rovers or even astronauts exploring other worlds [Music]